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Hoard of Pinto parts
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Date: 05/25/2018 01:50 pm
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1976 (non hatchback) pinto (90% complete project)

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Why the Ford Pinto didn’t suck

Why the Ford Pinto didn't suckThe Ford Pinto was born a low-rent, stumpy thing in Dearborn 40 years ago and grew to become one of the most infamous cars in history. The thing is that it didn't actually suck. Really.

Even after four decades, what's the first thing that comes to mind when most people think of the Ford Pinto? Ka-BLAM! The truth is the Pinto was more than that — and this is the story of how the exploding Pinto became a pre-apocalyptic narrative, how the myth was exposed, and why you should race one.

The Pinto was CEO Lee Iacocca's baby, a homegrown answer to the threat of compact-sized economy cars from Japan and Germany, the sales of which had grown significantly throughout the 1960s. Iacocca demanded the Pinto cost under $2,000, and weigh under 2,000 pounds. It was an all-hands-on-deck project, and Ford got it done in 25 months from concept to production.

Building its own small car meant Ford's buyers wouldn't have to hew to the Japanese government's size-tamping regulations; Ford would have the freedom to choose its own exterior dimensions and engine sizes based on market needs (as did Chevy with the Vega and AMC with the Gremlin). And people cold dug it.

When it was unveiled in late 1970 (ominously on September 11), US buyers noted the Pinto's pleasant shape — bringing to mind a certain tailless amphibian — and interior layout hinting at a hipster's sunken living room. Some call it one of the ugliest cars ever made, but like fans of Mischa Barton, Pinto lovers care not what others think. With its strong Kent OHV four (a distant cousin of the Lotus TwinCam), the Pinto could at least keep up with its peers, despite its drum brakes and as long as one looked past its Russian-roulette build quality.

But what of the elephant in the Pinto's room? Yes, the whole blowing-up-on-rear-end-impact thing. It all started a little more than a year after the Pinto's arrival.

 

Grimshaw v. Ford Motor Company

On May 28, 1972, Mrs. Lilly Gray and 13-year-old passenger Richard Grimshaw, set out from Anaheim, California toward Barstow in Gray's six-month-old Ford Pinto. Gray had been having trouble with the car since new, returning it to the dealer several times for stalling. After stopping in San Bernardino for gasoline, Gray got back on I-15 and accelerated to around 65 mph. Approaching traffic congestion, she moved from the left lane to the middle lane, where the car suddenly stalled and came to a stop. A 1962 Ford Galaxie, the driver unable to stop or swerve in time, rear-ended the Pinto. The Pinto's gas tank was driven forward, and punctured on the bolts of the differential housing.

As the rear wheel well sections separated from the floor pan, a full tank of fuel sprayed straight into the passenger compartment, which was engulfed in flames. Gray later died from congestive heart failure, a direct result of being nearly incinerated, while Grimshaw was burned severely and left permanently disfigured. Grimshaw and the Gray family sued Ford Motor Company (among others), and after a six-month jury trial, verdicts were returned against Ford Motor Company. Ford did not contest amount of compensatory damages awarded to Grimshaw and the Gray family, and a jury awarded the plaintiffs $125 million, which the judge in the case subsequently reduced to the low seven figures. Other crashes and other lawsuits followed.

Why the Ford Pinto didn't suck

Mother Jones and Pinto Madness

In 1977, Mark Dowie, business manager of Mother Jones magazine published an article on the Pinto's "exploding gas tanks." It's the same article in which we first heard the chilling phrase, "How much does Ford think your life is worth?" Dowie had spent days sorting through filing cabinets at the Department of Transportation, examining paperwork Ford had produced as part of a lobbying effort to defeat a federal rear-end collision standard. That's where Dowie uncovered an innocuous-looking memo entitled "Fatalities Associated with Crash-Induced Fuel Leakage and Fires."

The Car Talk blog describes why the memo proved so damning.

In it, Ford's director of auto safety estimated that equipping the Pinto with [an] $11 part would prevent 180 burn deaths, 180 serious burn injuries and 2,100 burned cars, for a total cost of $137 million. Paying out $200,000 per death, $67,000 per injury and $700 per vehicle would cost only $49.15 million.

The government would, in 1978, demand Ford recall the million or so Pintos on the road to deal with the potential for gas-tank punctures. That "smoking gun" memo would become a symbol for corporate callousness and indifference to human life, haunting Ford (and other automakers) for decades. But despite the memo's cold calculations, was Ford characterized fairly as the Kevorkian of automakers?

Perhaps not. In 1991, A Rutgers Law Journal report [PDF] showed the total number of Pinto fires, out of 2 million cars and 10 years of production, stalled at 27. It was no more than any other vehicle, averaged out, and certainly not the thousand or more suggested by Mother Jones.

Why the Ford Pinto didn't suck

The big rebuttal, and vindication?

But what of the so-called "smoking gun" memo Dowie had unearthed? Surely Ford, and Lee Iacocca himself, were part of a ruthless establishment who didn't care if its customers lived or died, right? Well, not really. Remember that the memo was a lobbying document whose audience was intended to be the NHTSA. The memo didn't refer to Pintos, or even Ford products, specifically, but American cars in general. It also considered rollovers not rear-end collisions. And that chilling assignment of value to a human life? Indeed, it was federal regulators who often considered that startling concept in their own deliberations. The value figure used in Ford's memo was the same one regulators had themselves set forth.

In fact, measured by occupant fatalities per million cars in use during 1975 and 1976, the Pinto's safety record compared favorably to other subcompacts like the AMC Gremlin, Chevy Vega, Toyota Corolla and VW Beetle.

And what of Mother Jones' Dowie? As the Car Talk blog points out, Dowie now calls the Pinto, "a fabulous vehicle that got great gas mileage," if not for that one flaw: The legendary "$11 part."

Why the Ford Pinto didn't suck

Pinto Racing Doesn't Suck

Back in 1974, Car and Driver magazine created a Pinto for racing, an exercise to prove brains and common sense were more important than an unlimited budget and superstar power. As Patrick Bedard wrote in the March, 1975 issue of Car and Driver, "It's a great car to drive, this Pinto," referring to the racer the magazine prepared for the Goodrich Radial Challenge, an IMSA-sanctioned road racing series for small sedans.

Why'd they pick a Pinto over, say, a BMW 2002 or AMC Gremlin? Current owner of the prepped Pinto, Fox Motorsports says it was a matter of comparing the car's frontal area, weight, piston displacement, handling, wheel width, and horsepower to other cars of the day that would meet the entry criteria. (Racers like Jerry Walsh had by then already been fielding Pintos in IMSA's "Baby Grand" class.)

Bedard, along with Ron Nash and company procured a 30,000-mile 1972 Pinto two-door to transform. In addition to safety, chassis and differential mods, the team traded a 200-pound IMSA weight penalty for the power gain of Ford's 2.3-liter engine, which Bedard said "tipped the scales" in the Pinto's favor. But according to Bedard, it sounds like the real advantage was in the turns, thanks to some add-ons from Mssrs. Koni and Bilstein.

"The Pinto's advantage was cornering ability," Bedard wrote. "I don't think there was another car in the B. F. Goodrich series that was quicker through the turns on a dry track. The steering is light and quick, and the suspension is direct and predictable in a way that street cars never can be. It never darts over bumps, the axle is perfectly controlled and the suspension doesn't bottom."

Need more proof of the Pinto's lack of suck? Check out the SCCA Washington, DC region's spec-Pinto series.

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My Somewhat Begrudging Apology To Ford Pinto

ford-pinto.jpg

I never thought I’d offer an apology to the Ford Pinto, but I guess I owe it one.

I had a Pinto in the 1970s. Actually, my wife bought it a few months before we got married. The car became sort of a wedding dowry. So did the remaining 80% of the outstanding auto loan.

During a relatively brief ownership, the Pinto’s repair costs exceeded the original price of the car. It wasn’t a question of if it would fail, but when. And where. Sometimes, it simply wouldn’t start in the driveway. Other times, it would conk out at a busy intersection.

It ranks as the worst car I ever had. That was back when some auto makers made quality something like Job 100, certainly not Job 1.

Despite my bad Pinto experience, I suppose an apology is in order because of a recent blog I wrote. It centered on Toyota’s sudden-acceleration problems. But in discussing those, I invoked the memory of exploding Pintos, perpetuating an inaccuracy.

The widespread allegation was that, due to a design flaw, Pinto fuel tanks could readily blow up in rear-end collisions, setting the car and its occupants afire.

People started calling the Pinto “the barbecue that seats four.” And the lawsuits spread like wild fire.

Responding to my blog, a Ford (“I would very much prefer to keep my name out of print”) manager contacted me to set the record straight.

He says exploding Pintos were a myth that an investigation debunked nearly 20 years ago. He cites Gary Schwartz’ 1991 Rutgers Law Review paper that cut through the wild claims and examined what really happened.

Schwartz methodically determined the actual number of Pinto rear-end explosion deaths was not in the thousands, as commonly thought, but 27.

In 1975-76, the Pinto averaged 310 fatalities a year. But the similar-size Toyota Corolla averaged 313, the VW Beetle 374 and the Datsun 1200/210 came in at 405.

Yes, there were cases such as a Pinto exploding while parked on the shoulder of the road and hit from behind by a speeding pickup truck. But fiery rear-end collisions comprised only 0.6% of all fatalities back then, and the Pinto had a lower death rate in that category than the average compact or subcompact, Schwartz said after crunching the numbers. Nor was there anything about the Pinto’s rear-end design that made it particularly unsafe.

Not content to portray the Pinto as an incendiary device, ABC’s 20/20 decided to really heat things up in a 1978 broadcast containing “startling new developments.” ABC breathlessly reported that, not just Pintos, but fullsize Fords could blow up if hit from behind.

20/20 thereupon aired a video, shot by UCLA researchers, showing a Ford sedan getting rear-ended and bursting into flames. A couple of problems with that video:

One, it was shot 10 years earlier.

Two, the UCLA researchers had openly said in a published report that they intentionally rigged the vehicle with an explosive.

That’s because the test was to determine how a crash fire affected the car’s interior, not to show how easily Fords became fire balls. They said they had to use an accelerant because crash blazes on their own are so rare. They had tried to induce a vehicle fire in a crash without using an igniter, but failed.

ABC failed to mention any of that when correspondent Sylvia Chase reported on “Ford’s secret rear-end crash tests.”

We could forgive ABC for that botched reporting job. After all, it was 32 years ago. But a few weeks ago, ABC, in another one of its rigged auto exposes, showed video of a Toyota apparently accelerating on its own.

Turns out, the “runaway” vehicle had help from an associate professor. He built a gizmo with an on-off switch to provide acceleration on demand. Well, at least ABC didn’t show the Toyota slamming into a wall and bursting into flames.

In my blog, I also mentioned that Ford’s woes got worse in the 1970s with the supposed uncovering of an internal memo by a Ford attorney who allegedly calculated it would cost less to pay off wrongful-death suits than to redesign the Pinto.

It became known as the “Ford Pinto memo,” a smoking gun. But Schwartz looked into that, too. He reported the memo did not pertain to Pintos or any Ford products. Instead, it had to do with American vehicles in general.

It dealt with rollovers, not rear-end crashes. It did not address tort liability at all, let alone advocate it as a cheaper alternative to a redesign. It put a value to human life because federal regulators themselves did so.

The memo was meant for regulators’ eyes only. But it was off to the races after Mother Jones magazine got a hold of a copy and reported what wasn’t the case.

The exploding-Pinto myth lives on, largely because more Americans watch 20/20 than read the Rutgers Law Review. One wonders what people will recollect in 2040 about Toyota’s sudden accelerations, which more and more look like driver error and, in some cases, driver shams.

So I guess I owe the Pinto an apology. But it’s half-hearted, because my Pinto gave me much grief, even though, as the Ford manager notes, “it was a cheap car, built long ago and lots of things have changed, almost all for the better.”

Here goes: If I said anything that offended you, Pinto, I’m sorry. And thanks for not blowing up on me.

Pinto Powered Mustang Roadster

Started by rob289c, July 19, 2020, 06:19:07 PM

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rob289c

I'm a little bummed that I have to do the Impala paint job.  It's going to tie up portions of my Saturday, Sunday, and Tuesday.  (Monday I work and it will be the day I let the primer cure).  It's a small job (only the front clip) but it is going to chew up time that could be spent on my project or other tasks. 

Anyway, some small project tasks I will attempt over the weekend are to fab and install my new transmission lowering blocks.  Due to driveshaft interference issues I had to drop the tranny a couple of inches.  All it really did is to allow the engine to tilt rearward a bit so I need to fab pieces that will allow me to attach the trans mount to the mounting points in the transmission hump.  The other small tasks I can complete are to install the rear brake lines and mount the rear axle vent hose. 

Since I will be spraying primer and black enamel I am going to remove the strut rods and brake caliper adapters and spray them while doing the Impala.  They are uncoated and I don't want them corroding.  The steering knuckles are also uncoated but I am not going to remove the coil springs and control arms to get them out.  I think trying to spray them with the gun will be a challenge so I will mask and carefully prime/paint with rattle cans.

Of course, removing and painting the strut rods and caliper adapters will prevent me from getting the thing on four wheels but that can wait till the following weekend.  I want to get it on 4 wheels to put some weight on the coil springs so they can settle into their "normal" position.

Another task I will start figuring out is how to un-do my mistake of narrowing the width of my dash.  I never should have done it but I can't turn back the hands of time.  It will be a little cutting, metal fab, welding, and body filler work.  I hate fixing mistakes but I will get through this. 

In case I don't post anymore this weekend, a Happy and safe 4th to all!

Rob

rob289c

dga57

I totally agree that the mock-up would be motivating.  I've enjoyed watching this project progress.

Dwayne :)
Pinto Car Club of America - Serving the Ford Pinto enthusiast since 1999.

rob289c

The Dash, Dash Pad, and inner rear quarters are going to be black.  The orange and green are going away!  I've got a lot left to do but mocking it up to see how it looks is motivating.  Everything is an engineering work-around.  It's "figure it out as you go".

Depending on how my Impala Paint job goes next weekend, I may try to get this buggy on four wheels.  I'll get it off the front caster.  I am going to have top figure out how to shorten the steering column shaft and get a universal of some sort.
rob289c

rob289c

I forgot this one...
rob289c

rob289c

I decided to see how it was going to look. 
rob289c

rob289c

I did a few things to my buggy today.  I installed the transmission dipstick.  I finished the rear brake job.  That included new shoes and wheel cylinder and painted drums.  I also mocked up the dash and dash pad to the firewall/cowl assembly.  I re-mounted the assembly back on the frame so I could see what is is going to look like.  I made a mistake a while back (2 years ago?) when I narrowed the width of the dash.  I thought it was going to be necessary, but found out it isn't.  I am going to have to do a little more fab work to fill in the ends to get it back to proper width.  I think I am going to modify it to house small front speakers.  I'll make a silk purse out of a sow's ear (old saying).  Anyway, it is coming along.  Lots more to do but it is taking shape.  Another post coming...
rob289c

rob289c

Progress today:  Primed and painted the firewall brackets that I welded to the frame last weekend. Difficult to see in the pic as it is all black.  Painted the transmission dipstick tube black and the handle of the dipstick red.  Spent the bulk of the day applying and sanding body filler on the cowl.  I'm just not that good at it so it takes multiple applications and sanding effort.  I got it pretty good.  There are a couple of spots that aren't right that I will attack during the next bodywork session. 

It was supposed to rain today.  I was doing the bodywork in the driveway and expected to have to move the firewall/cowl/trans hump inside when it did and I planned to finish my rear brake job.  Since it didn't rain I stayed on the bodywork mission and didn't do anything on the brakes.  Maybe tomorrow.  I ordered the rear brake lines from CJ Pony Parts earlier in the week and they are due to arrive on Tuesday  They will be installed next week.  I also figured out how I am going to build the transmission mount lowering blocks.  I cut some 2x2 square tube into appropriate length sections and will weld tabs to them.  That will be a future project and pic. 

Next weekend I have to sand/prime/paint my son's (really my) Impala front clip.  It is a black car but has a red front bumper and white hood and fenders due to a deer hit.  We are going to paint with black Rustoleum.  I will use hardner and it will shine nicely when done.  It will look better than it does today.  With 280k miles it is far from a show car.  That is going to cost me time on my project but it has to be done...

I will report any progress I make tomorrow.
rob289c

dga57

Pinto Car Club of America - Serving the Ford Pinto enthusiast since 1999.

rob289c

I can't quit now!  There is light at the end of the tunnel and I want to drive this thing.  Even if it becomes my neighborhood "golf cart" I ned to get it to completion/.  I think I'm in Year 4 with it.  The Mustang in the previous pics was a 14 year project!
rob289c

Wittsend

What you are displaying, and I have found to be true is to just keep going. Even if it is only little things. So, often people start a project..., but never finish it. While doing my Corvair wagon project there are days when I ask myself, "Why did I get involved with this???" But then I'll go out and do a little something and the next time it gets easier to do 'a little something more.'


If it is any inspiration I got my homemade floor replacements finished and a fair portion of the interior done. Keep at it, there is light at the end of the tunnel.


rob289c

Some, but not much progress:  I removed the firewall and trans hump assembly so I could gain access to weld my frame spacers properly.  The first pic shows that the right side needed taller spacers than the left,  Two attaching points on the left side didn't need spacers at all.  I drilled holes in the frame large enough to put nuts down into the frame and welded them in place.  I need to prime and paint to prevent corrosion.  I also tack welded a piece of the driveshaft tunnel back in place.  I had previously cut it out as the driveshaft was hitting the tunnel.  I thought cutting the forward section would give me the clearance but it didn't.  When I have the engine and tranny up into the correct "Pinto" position, it sits too high.  I creates to steep of a driveshaft angle and the forward end of the driveshaft hits the tunnel.  The fix is to build lowering brackets so the tranny tail shaft is angled downward.  I haven't done this yet but it is on the docket for a near future project.  With some engines the rearward drop could cause oil pooling under the valve cover but the is an oil return at the rear of the head in the 2.3.  I know it's not ideal but I don't have a lot of choice and this is not going to be a race car, or a daily driver so it will be fine.  I need to test fit the seat to see if I need to trim off the bracket I had previously welded onto the driveshaft tunnel. I didn't get to the rear brakes.  That will have to wait.

I did a lot of yardwork today.  I trimmed hedges, bushes, the entire back hedgerow.  I weed whacked and mowed.  I did some weeding and mulching.  Tomorrow I will be at a 600-700 car car show with my Mustang.  I have about 500 fliers to pass out for my club's August show.  No project progress tomorrow.  Happy Father's Day to the Fathers out there and to the rest, I hop you celebrate a Father or at least have a great Sunday!

rob289c

rob289c

Every bit I do gets me closer to completion.  I'll get some done on Saturday but nothing on Sunday (Father's Day).  I think I will finish he rear brakes and put off the cowl bodywork for another weekend when I get both days to work on it.   
rob289c

dga57

It's coming along nicely! 

Dwayne :)
Pinto Car Club of America - Serving the Ford Pinto enthusiast since 1999.

rob289c

I made pretty good progress Saturday and today.  The Floor of my donor Pinto was all but gone right up into where the firewall met the frame.  When I disassembled, there was essentially nothing left so I had to build it with scrap sheet metal.  I fabbed and welded off the frame and didn't get it perfect.  It didn't sit on the frame as it did from the factory.  I had to put spacers between the firewall "floor" and the frame so it would sit in position.  The right side was off a lot more than the left side.  I welded nuts to the underside of the spacers so I can bolt the firewall in place.  I've got everything in place and it's solid!  I do need to remove the assembly so I can weld everything up good and solid.   That will be next Saturday's project.   Some parts are just tacked in place due to access.  That was yesterday's project.   This afternoon I fabbed and installed radiator support rods.  It helped triangulate and stiffen the cowl and firewall.  I am going to have to remove the whole assembly and do some more body/prime/paint work.  I'm glad this part is behind me.  I have spent considerable time trying to figure out how I was going to get the assembly in the proper position and make it solid so now I can move on to other project needs.

I received the correct rear wheel cylinders but didn't get around to installing them or the right side brake shoes.  That will be for another day.  Next Sunday is Father's Day and I attend a car show in my home town so I will get done what I can on Saturday  but will make no progress on Sunday. 
rob289c

rob289c

I didn't do as much on my project as I originally planned.  I did install the rear axle cover along with the original axle tag.  It is a 2.83:1 ratio...I wish it was at least 3.25 or 3.50 but it is what it is.  I filled with lube and reinstalled the 23 1/4" driveshaft.  It's more like a propeller shaft.  I put the tranny in neutral and found that with the rear wheels off the ground, I can spin the driveshaft in the forward motion but can't in the reverse motion.  Is that normal?  I did push the vehicle rearward but it was much more difficult than without the driveshaft in place.  The front is rolling on a 6" caster so maybe it would be easier if on four regular sized tires?  I check my firewall position and trimmed one of the shims but didn't do any welding.  That will have to wait till next weekend.

I did do the PM on my Ranger.  It is rarely driven so a few years have elapsed since the last PM.  It got oil change, greased outer tie rods, lower ball joints, and rear driveshaft u-joints.  I lowered the spare tire and inflated.  The spare tire carriers can seize up if not exercised periodically.  The underside of the bed is pretty rotted due to NY Winters.  I will have to find a good used bed or make it into a flatbed.  Otherwise it's a pretty good 20-year old truck.  I have a 6 1/2' plow on it so it is useful when we get heave snow, or for returning bottles and cans, getting mulch, taking stuff to the scrap yard, etc. 

More next weekend...
rob289c

rob289c

Progress today: I removed the rear axle cover, drained the old gear oil, cleaned out the housing and cover.  Cleaned both mating surfaces.  Primed, then painted the cover and bolt heads silver.  Tomorrow I will install the cover with new gasket and fill with 75w90 synthetic lube.  This was done in between the oil change, tire rotation and inspection of my Mazda6 daily driver and mowing the lawn.

I also started working on getting the firewall and transmission hump in place.  I have it "shimmed" with pieces of wood and steel to get it it the correct position.  I took measurements at key places and I think I have it where it needs to be. 

Tomorrow I'm going to have to do some metal fab, welding and bolting in place.  I need to fabricate radiator support rods to tie the radiator support to the firewall.  Then I need to tie the rear of the transmission hump to the forward section of the driveshaft tunnel.  At that point the cockpit should be fairly solid.   

I will do this in between doing the oil change, tire rotation, and general maintenance on my Ranger.  Another full day in the garage. 
rob289c

rob289c

I'm glad your brother made it back.  I have a high level of respect for Viet Nam Vets.  My war (Desert Storm) was relatively easy.  I did 6 years Nave and 17 years Air National Guard.  Overall it was a good career as an Aerospace Ground Equipment Technician.  Met good people and went to cool places.  Learned god technical and leadership skills. 
rob289c

Wittsend

I catch a lot of military shows on Smithsonian Channel. As I get old it makes me grateful that I was never called to fight. So many died young. My older brother did two tours of duty in Vietnam. One with sentry dogs and one on river boat patrol. Thankfully he made it back and also survived a career as a Federal Agent (he was Military Police in the Army). Both the draft and the Vietnam war ended just before I graduated HS in 1975. I had considered the military given the peacetime aspects but I had to have surgery right out of high school due to a track injury and my life took its own course from there.

rob289c

Today I decided to change the rear brakes on my project.  I purchased the parts months ago.  Remember, the rear is a 6 cyl 67 Mustang with drum brakes.  The car must have had a brake job not long before it was put out to pasture.  The hardware actually looks good and the linings on the shoes are quite thick.  The linings were bonded, not riveted and have separated from the shoes so they are getting replaced.  In addition to the shoes, I am replacing the wheel cylinders.  That is where a problem surfaced.  Since the front brakes are Pinto disc, I bought rear wheel cylinders for a front disc/rear drum Mustang.  Of course, they don't fit.  I should have bought wheel cylinders for a front and rear drum Mustang.  I ordered them today.  I replaced the left side shoes and cleaned everything up.  I will have to take them back apart when I replace the wheel cylinders.  While I had the drums off, I wire wheeled, primed and painted them silver.  They look nice.  I also replaced the rear brake hose.  I'll have to finish the job next weekend. 

Tomorrow I will be changing the Harley oil and primary lube.  Weed eat and lawn mow.  A few other chores and a party to attend.  I have a Veterans MC run on Monday.  Probably won't get much more done on the project this weekend.

I hope y'all enjoy the holiday weekend and remember those that gave all for our freedom. 
rob289c

davidpinto

THEY ARE ALL STOCK REPLACEMENT PARTS ,THE NEW RACK FITS PINTOS & MUSTANG IIS WITH 1 3/4 INPUT SHAFT LGTH.
D BARHAM

rob289c

Glad it went off without a hitch.  Are all your new steering parts "stock" Pinto or T-Bird or other "kit" components?  Nothing on mine seemed to be bolt-in ready. 
rob289c

davidpinto

I JUST REPLACED THE WHOLE STEERING SYSTEM ON MINE. `NEW ' RACK , PUMP AND ALL HOSES AND OUTER TIE RODS.THE OLD RACK FELL RIGHT OUT BUT THE NEW RACK WOULD NOT GO IN UNTIL I RAISED MOTOR UP .THE BODY WAS CONSIDERABLY LARGER DIAMETER.I MADE A BLEED TOOL OUT OF A 2 INCH RUBBER FREEZE PLUG ``PICTURED ''. PURGED ALL THE AIR OUT WITH MY VACUUM PUMP AT 45 LBS,CYCLED THE WHEEL A COUPLE TIMES,WORKS JUST PERFECT.DRIVES GREAT!
D BARHAM

Wittsend

Quote from: rob289c on May 10, 2023, 07:33:04 PM
... and Sunday will be devoted to Mother's Day:  Mom, Wife, and Mother In Law. 

Yea, that is one day you don't want to mess up. It could affect your car hobby for the rest of your life!

rob289c

Yesterday I dropped off my power steering lines and today I picked them up.  Flare ends were installed at the rack end, just like I needed!  I loosely fit them to the rack and the pressure line to the pump and the return to where the cooler will mount.  The routing seems odd.  the pressure line essentially goes vertical from the rack, then to the left, then turns inboard to the pump.  I don't remember how they ran when I disassembled the car so maybe they are correct.  Since there is no inner fender to attach them to, it may make them look like they are routed incorrectly.  As long as they don't leak or impinge on anything else, I will be pleased.  I don't think I will get much time on it this weekend.  I have some other must do chores on Saturday and Sunday will be devoted to Mother's Day:  Mom, Wife, and Mother In Law. 
rob289c

dga57

Quote from: rob289c on May 07, 2023, 05:47:02 PM
I'm glad to be back on it. I hope to make good progress this Summer. 

I'm glad to see you back at work on it as well, and I share your hope for making good progress!

Dwayne :)
Pinto Car Club of America - Serving the Ford Pinto enthusiast since 1999.

rob289c

I finally spent a little time on my project after a long Winter!  I didn't do much but it's the first progress since November unless you count replacing the right side motor mount in January and getting the car registered in my name in November or December. 

So today my progress was to permanently mount the steering rack.  I won't re-hash all the details but late last Fall I had to order longer mounting bolts as the T-Bird rack requires spacers between the rack and crossmember.  By the time they came in I had already pushed the car into its Winter spot.  I had to cut about 3/4" off the right side bolt as it would have hit the bellhousing by the starter. 

Next on the list is routing and installing the power steering hoses.  Fair warning...I may be asking for guidance in routing them.  I can't remember how they were routed when I disassembled the car.  Something that has to be done first is to get the hose ends at the rack end cut off and converted to AN-6 flare (female).  The originals are o-ring bubble flare and the T-bird rack has flare adapters.  I don't want to buy hoses, pump or rack so the easiest thing to do is get the hose ends modified.  Hopefully the local hydraulic shop can do it.  The former shop owner (retired) says they can do it. 

When I go to install, I will likely need guidance on hose routing.  I'm glad to be back on it. I hope to make good progress this Summer. 
rob289c

dga57

Quote from: rob289c on March 19, 2023, 10:05:12 AM
Still snowing here in Upstate NY, but Spring starts tomorrow so it's a matter of time.  I plan to rearrange the shop mid to late April so I can start working on it again.  I am looking forward to getting back on it and getting it running and roadworthy over the course of the Summer.  I know my wife will want me to do other things, but this project is high on my list to get done.  I envy those of you that have nice weather year 'round and can can play with your toys whenever you want!  Hopefully soon I will be making more regular progress reports, and requests for advice and help...

Looking forward to it!!!

Dwayne :)
Pinto Car Club of America - Serving the Ford Pinto enthusiast since 1999.

rob289c

Still snowing here in Upstate NY, but Spring starts tomorrow so it's a matter of time.  I plan to rearrange the shop mid to late April so I can start working on it again.  I am looking forward to getting back on it and getting it running and roadworthy over the course of the Summer.  I know my wife will want me to do other things, but this project is high on my list to get done.  I envy those of you that have nice weather year 'round and can can play with your toys whenever you want!  Hopefully soon I will be making more regular progress reports, and requests for advice and help...
rob289c

rob289c

No progress on my project this weekend.  Single digits on Friday, below 0 Friday night and early Saturday morning.  It warmed up today so I hosed out the garage floor, sprayed the salt off the cars, and hosed down the driveway.  The power washer is in the basement and didn't get it out.  A few more weeks of Winter and Spring will be here...
rob289c

rob289c

I can't remember who I bought it from...I bought it 2-3 years ago.  I have the packing slip and/or invoice in my project folder.  I can look it up.  The upholstery guy was pointing out deficiencies that are noticeable if you look for them but it's good enough for this project. 
rob289c