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Why the Ford Pinto didn’t suck

Why the Ford Pinto didn't suckThe Ford Pinto was born a low-rent, stumpy thing in Dearborn 40 years ago and grew to become one of the most infamous cars in history. The thing is that it didn't actually suck. Really.

Even after four decades, what's the first thing that comes to mind when most people think of the Ford Pinto? Ka-BLAM! The truth is the Pinto was more than that — and this is the story of how the exploding Pinto became a pre-apocalyptic narrative, how the myth was exposed, and why you should race one.

The Pinto was CEO Lee Iacocca's baby, a homegrown answer to the threat of compact-sized economy cars from Japan and Germany, the sales of which had grown significantly throughout the 1960s. Iacocca demanded the Pinto cost under $2,000, and weigh under 2,000 pounds. It was an all-hands-on-deck project, and Ford got it done in 25 months from concept to production.

Building its own small car meant Ford's buyers wouldn't have to hew to the Japanese government's size-tamping regulations; Ford would have the freedom to choose its own exterior dimensions and engine sizes based on market needs (as did Chevy with the Vega and AMC with the Gremlin). And people cold dug it.

When it was unveiled in late 1970 (ominously on September 11), US buyers noted the Pinto's pleasant shape — bringing to mind a certain tailless amphibian — and interior layout hinting at a hipster's sunken living room. Some call it one of the ugliest cars ever made, but like fans of Mischa Barton, Pinto lovers care not what others think. With its strong Kent OHV four (a distant cousin of the Lotus TwinCam), the Pinto could at least keep up with its peers, despite its drum brakes and as long as one looked past its Russian-roulette build quality.

But what of the elephant in the Pinto's room? Yes, the whole blowing-up-on-rear-end-impact thing. It all started a little more than a year after the Pinto's arrival.

 

Grimshaw v. Ford Motor Company

On May 28, 1972, Mrs. Lilly Gray and 13-year-old passenger Richard Grimshaw, set out from Anaheim, California toward Barstow in Gray's six-month-old Ford Pinto. Gray had been having trouble with the car since new, returning it to the dealer several times for stalling. After stopping in San Bernardino for gasoline, Gray got back on I-15 and accelerated to around 65 mph. Approaching traffic congestion, she moved from the left lane to the middle lane, where the car suddenly stalled and came to a stop. A 1962 Ford Galaxie, the driver unable to stop or swerve in time, rear-ended the Pinto. The Pinto's gas tank was driven forward, and punctured on the bolts of the differential housing.

As the rear wheel well sections separated from the floor pan, a full tank of fuel sprayed straight into the passenger compartment, which was engulfed in flames. Gray later died from congestive heart failure, a direct result of being nearly incinerated, while Grimshaw was burned severely and left permanently disfigured. Grimshaw and the Gray family sued Ford Motor Company (among others), and after a six-month jury trial, verdicts were returned against Ford Motor Company. Ford did not contest amount of compensatory damages awarded to Grimshaw and the Gray family, and a jury awarded the plaintiffs $125 million, which the judge in the case subsequently reduced to the low seven figures. Other crashes and other lawsuits followed.

Why the Ford Pinto didn't suck

Mother Jones and Pinto Madness

In 1977, Mark Dowie, business manager of Mother Jones magazine published an article on the Pinto's "exploding gas tanks." It's the same article in which we first heard the chilling phrase, "How much does Ford think your life is worth?" Dowie had spent days sorting through filing cabinets at the Department of Transportation, examining paperwork Ford had produced as part of a lobbying effort to defeat a federal rear-end collision standard. That's where Dowie uncovered an innocuous-looking memo entitled "Fatalities Associated with Crash-Induced Fuel Leakage and Fires."

The Car Talk blog describes why the memo proved so damning.

In it, Ford's director of auto safety estimated that equipping the Pinto with [an] $11 part would prevent 180 burn deaths, 180 serious burn injuries and 2,100 burned cars, for a total cost of $137 million. Paying out $200,000 per death, $67,000 per injury and $700 per vehicle would cost only $49.15 million.

The government would, in 1978, demand Ford recall the million or so Pintos on the road to deal with the potential for gas-tank punctures. That "smoking gun" memo would become a symbol for corporate callousness and indifference to human life, haunting Ford (and other automakers) for decades. But despite the memo's cold calculations, was Ford characterized fairly as the Kevorkian of automakers?

Perhaps not. In 1991, A Rutgers Law Journal report [PDF] showed the total number of Pinto fires, out of 2 million cars and 10 years of production, stalled at 27. It was no more than any other vehicle, averaged out, and certainly not the thousand or more suggested by Mother Jones.

Why the Ford Pinto didn't suck

The big rebuttal, and vindication?

But what of the so-called "smoking gun" memo Dowie had unearthed? Surely Ford, and Lee Iacocca himself, were part of a ruthless establishment who didn't care if its customers lived or died, right? Well, not really. Remember that the memo was a lobbying document whose audience was intended to be the NHTSA. The memo didn't refer to Pintos, or even Ford products, specifically, but American cars in general. It also considered rollovers not rear-end collisions. And that chilling assignment of value to a human life? Indeed, it was federal regulators who often considered that startling concept in their own deliberations. The value figure used in Ford's memo was the same one regulators had themselves set forth.

In fact, measured by occupant fatalities per million cars in use during 1975 and 1976, the Pinto's safety record compared favorably to other subcompacts like the AMC Gremlin, Chevy Vega, Toyota Corolla and VW Beetle.

And what of Mother Jones' Dowie? As the Car Talk blog points out, Dowie now calls the Pinto, "a fabulous vehicle that got great gas mileage," if not for that one flaw: The legendary "$11 part."

Why the Ford Pinto didn't suck

Pinto Racing Doesn't Suck

Back in 1974, Car and Driver magazine created a Pinto for racing, an exercise to prove brains and common sense were more important than an unlimited budget and superstar power. As Patrick Bedard wrote in the March, 1975 issue of Car and Driver, "It's a great car to drive, this Pinto," referring to the racer the magazine prepared for the Goodrich Radial Challenge, an IMSA-sanctioned road racing series for small sedans.

Why'd they pick a Pinto over, say, a BMW 2002 or AMC Gremlin? Current owner of the prepped Pinto, Fox Motorsports says it was a matter of comparing the car's frontal area, weight, piston displacement, handling, wheel width, and horsepower to other cars of the day that would meet the entry criteria. (Racers like Jerry Walsh had by then already been fielding Pintos in IMSA's "Baby Grand" class.)

Bedard, along with Ron Nash and company procured a 30,000-mile 1972 Pinto two-door to transform. In addition to safety, chassis and differential mods, the team traded a 200-pound IMSA weight penalty for the power gain of Ford's 2.3-liter engine, which Bedard said "tipped the scales" in the Pinto's favor. But according to Bedard, it sounds like the real advantage was in the turns, thanks to some add-ons from Mssrs. Koni and Bilstein.

"The Pinto's advantage was cornering ability," Bedard wrote. "I don't think there was another car in the B. F. Goodrich series that was quicker through the turns on a dry track. The steering is light and quick, and the suspension is direct and predictable in a way that street cars never can be. It never darts over bumps, the axle is perfectly controlled and the suspension doesn't bottom."

Need more proof of the Pinto's lack of suck? Check out the SCCA Washington, DC region's spec-Pinto series.

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My Somewhat Begrudging Apology To Ford Pinto

ford-pinto.jpg

I never thought I’d offer an apology to the Ford Pinto, but I guess I owe it one.

I had a Pinto in the 1970s. Actually, my wife bought it a few months before we got married. The car became sort of a wedding dowry. So did the remaining 80% of the outstanding auto loan.

During a relatively brief ownership, the Pinto’s repair costs exceeded the original price of the car. It wasn’t a question of if it would fail, but when. And where. Sometimes, it simply wouldn’t start in the driveway. Other times, it would conk out at a busy intersection.

It ranks as the worst car I ever had. That was back when some auto makers made quality something like Job 100, certainly not Job 1.

Despite my bad Pinto experience, I suppose an apology is in order because of a recent blog I wrote. It centered on Toyota’s sudden-acceleration problems. But in discussing those, I invoked the memory of exploding Pintos, perpetuating an inaccuracy.

The widespread allegation was that, due to a design flaw, Pinto fuel tanks could readily blow up in rear-end collisions, setting the car and its occupants afire.

People started calling the Pinto “the barbecue that seats four.” And the lawsuits spread like wild fire.

Responding to my blog, a Ford (“I would very much prefer to keep my name out of print”) manager contacted me to set the record straight.

He says exploding Pintos were a myth that an investigation debunked nearly 20 years ago. He cites Gary Schwartz’ 1991 Rutgers Law Review paper that cut through the wild claims and examined what really happened.

Schwartz methodically determined the actual number of Pinto rear-end explosion deaths was not in the thousands, as commonly thought, but 27.

In 1975-76, the Pinto averaged 310 fatalities a year. But the similar-size Toyota Corolla averaged 313, the VW Beetle 374 and the Datsun 1200/210 came in at 405.

Yes, there were cases such as a Pinto exploding while parked on the shoulder of the road and hit from behind by a speeding pickup truck. But fiery rear-end collisions comprised only 0.6% of all fatalities back then, and the Pinto had a lower death rate in that category than the average compact or subcompact, Schwartz said after crunching the numbers. Nor was there anything about the Pinto’s rear-end design that made it particularly unsafe.

Not content to portray the Pinto as an incendiary device, ABC’s 20/20 decided to really heat things up in a 1978 broadcast containing “startling new developments.” ABC breathlessly reported that, not just Pintos, but fullsize Fords could blow up if hit from behind.

20/20 thereupon aired a video, shot by UCLA researchers, showing a Ford sedan getting rear-ended and bursting into flames. A couple of problems with that video:

One, it was shot 10 years earlier.

Two, the UCLA researchers had openly said in a published report that they intentionally rigged the vehicle with an explosive.

That’s because the test was to determine how a crash fire affected the car’s interior, not to show how easily Fords became fire balls. They said they had to use an accelerant because crash blazes on their own are so rare. They had tried to induce a vehicle fire in a crash without using an igniter, but failed.

ABC failed to mention any of that when correspondent Sylvia Chase reported on “Ford’s secret rear-end crash tests.”

We could forgive ABC for that botched reporting job. After all, it was 32 years ago. But a few weeks ago, ABC, in another one of its rigged auto exposes, showed video of a Toyota apparently accelerating on its own.

Turns out, the “runaway” vehicle had help from an associate professor. He built a gizmo with an on-off switch to provide acceleration on demand. Well, at least ABC didn’t show the Toyota slamming into a wall and bursting into flames.

In my blog, I also mentioned that Ford’s woes got worse in the 1970s with the supposed uncovering of an internal memo by a Ford attorney who allegedly calculated it would cost less to pay off wrongful-death suits than to redesign the Pinto.

It became known as the “Ford Pinto memo,” a smoking gun. But Schwartz looked into that, too. He reported the memo did not pertain to Pintos or any Ford products. Instead, it had to do with American vehicles in general.

It dealt with rollovers, not rear-end crashes. It did not address tort liability at all, let alone advocate it as a cheaper alternative to a redesign. It put a value to human life because federal regulators themselves did so.

The memo was meant for regulators’ eyes only. But it was off to the races after Mother Jones magazine got a hold of a copy and reported what wasn’t the case.

The exploding-Pinto myth lives on, largely because more Americans watch 20/20 than read the Rutgers Law Review. One wonders what people will recollect in 2040 about Toyota’s sudden accelerations, which more and more look like driver error and, in some cases, driver shams.

So I guess I owe the Pinto an apology. But it’s half-hearted, because my Pinto gave me much grief, even though, as the Ford manager notes, “it was a cheap car, built long ago and lots of things have changed, almost all for the better.”

Here goes: If I said anything that offended you, Pinto, I’m sorry. And thanks for not blowing up on me.

New Thread - Plastics

Started by oldcarpierre, May 31, 2008, 11:18:44 PM

Previous topic - Next topic

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oldcarpierre

popbumper

2-part urethane falls in that thermoset category.  It is in fact poly-isocyanate, so make sure you don't breathe that stuff in.  Nasty.

Thermosets have the advantage of allowing shaping without pressure.  That is how boat hulls are made, laying by hand on a mould which can really be made of anything. 

I have never worked with these; my expertise lies with thermoplastics (what the original parts are made of - the ones requiring the expensive tooling).

It certainly is worth a shot.  The only caveat is that this is not a very stiff plastic, so it may be an issue if the part is load bearing.  The good news is that few plastic parts were load bearing in the 1970s.  They had not figured how to do this very well.
1974 Medium Lime Yellow Pinto Sedan
14000 Miles - Unrestored Original in the garage
2013 Ford Taurus out in the rain

D.R.Ball

Anything to replace our plastic junk.....Within reason and of course PRICE.....This of course is a FREE market if you make a good part and we agree, PRICE IT WHAT YOU WILL........

popbumper

What is your "take" on 2-part urethanes? I have been using these and handmade RTV rubber molds to cast model making parts, and I have to say, the stuff is extremely easy to use, VERY durable, and stands up to the elements very well. You can pre-color, paint, drill, sand, tap, carve, glue, and beat on it pretty well.

I built some small "lamp shields" 10 years ago for use on a pinball machine (these are light deflection shrouds for #555 bulbs, which generate a lot of heat), and they have held up without and deterioration or malformation whatsoever. I have also built a LOT of small 1:87 scale parts for model trains, which work extremely well.

Caveats include:

1) Tough to avoid pinholes/voids unless you go to a vacuum system
2) RTV molds can be expensive, especially where platinum systems are employed
3) Three dimensional molds are difficult (as opposed to molds where details of one side are not important
4) Copying of a part requires an intact sample with few/no flaws (as opposed to reengineering it from scratch)
5) Bulky, labor intensive

Advantages:

1) MUCH more affordable than machined injection molds
2) Does not require heat for liquefication (all solutions are at room temperature)
3) Can be catalyzed faster if heat is added to the process
4) Can be filled with glass beads to make the parts even lighter than they are, if weight is a consideration
5) Different formulations available (varying strength, desity)
6) By comparison, cheap. Small runs of a part can be cost contained (you don't need 5000 pieces to recoup a mold cost)

I am thinking of reproducing a number of items in urethane, the first being the silly dash cluster crumbling plastic mess. There are many others. I think urethanes are a very viable solution.

Chris
Restoring a 1976 MPG wagon - purchased 6/08

oldcarpierre

Some of you wanted to know more about plastics.  There are two kinds; thermosets and thermoplastics. 

Thermosets are used where extreme heat requirements need to be met.  An example would be the ashtray in my wife 2001 Taurus wagon.  The tip of a cigarette is roughly 900 degrees F and will melt any thermoplastic.  This kind cannot be remelted after it has been given a shape so that is ideal for an ashtray.

Another example for thermosets is a boat.  A fiberglass boat (or a Chevy Corvette for that matter) is really a thermoset polyester structure reinforced with a woven glass mat.  Boats are generally small production runs (a few hundred per model), and thermoset polyesters can be manually layered onto a pattern (typically a wooden mould) and allowed to harden to match the shape of that pattern.

Pretty much everything else is thermoplastics (that is what I work in).  In thermoplastics, there are several processes.  A process like rotational moulding has low tooling cost and is therefore used for low production volumes (say a few thousand parts per year).  Processing costs are high (highly labour intensive).

A process like injection moulding has low processing costs per part, but when you build a mould, you may be looking at 50, 100, 150 thousand dollars, depending on the complexity.  When you build one of these, you are looking at making hundreds of thousand parts per year, sometimes several millions of parts per year (imagine 64 bottle caps every 5 seconds, 24/7).  A mould like that would cost a half million dollars, and would run on a million+ dollar machine.

Here is the question you all want to ask.  You have this broken or missing part you want to replace, Maybe you can get together with other Pinto nuts and split the cost.  Can you build a mould and do that? 

Technically yes, but the tooling cost is staggering.  Once you have your mould, you will be looking for a moulder to colour match and mould this part.  Typically, unless you want at least 5000 parts,  nobody will touch it (or you will be getting your one part, but still paying for 5000).

Plastics allow my big 2006 Chevy Impala (sorry - company car - I only get to pick the colour) to get 45 miles per gallon doing 60 on the highway.  That big thing only weighs maybe 3200 lbs.  It is however a disposable car, along with everything that was built since the late seventies.  These modern cars will never be economically restorable (aside from taking good parts from a donor car).

When things were made out of metal, you could reproduce them if you had enough talent and patience.  You did not have to spend huge amounts of money.  That fabricated part was made to replace an original part which was expensive to produce; plastics changed that.  However that only works when you need to mass produce something.  Plastics will always beat metals for part cost when the numbers are large.

The enemy of metal is corrosion caused by oxygen and moisture.  The enemies of plastics are degradation caused by oxygen, prolonged heat exposure, some chemicals (depends on the plastic), and in the case of car parts, ultraviolet rays (sunlight).

Keep your plastic questions coming.  Plastics are fantastic.
1974 Medium Lime Yellow Pinto Sedan
14000 Miles - Unrestored Original in the garage
2013 Ford Taurus out in the rain