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Author Topic: Borg Warner T-5 speed install  (Read 34160 times)

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Pintony

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Re: Borg Warner T-5 speed install
« Reply #60 on: January 04, 2007, 12:14:00 PM »
Hello gearhead440,
 I used the stock Pinto clutch cable. I did have to take the mounting tab loos from the inner fender but I'm not sure how the later Pinto cable runs.
 Some have said that the cross member is in the way on the 74 up Pintos when using the "bell-crank type bellhouse".
 You may not have this problem as you are using the V8 bellAgain my T-5 install was for a 2.0 I4 install your V8 conversion may vary from what I did.
 From Pintony 

Offline gearhead440

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Re: Borg Warner T-5 speed install
« Reply #61 on: January 04, 2007, 12:23:42 PM »
Thanks Pintony!  You are the man :male: !
Speed is only a question of money: Just how fast do you want to go?

Offline earthwizard

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Re: Borg Warner T-5 speed install
« Reply #62 on: December 05, 2012, 10:33:34 AM »
Hello Pintony. I'm want to install a t-5 trans into my 2.3L 1973 Pinto sation wagon. I have read everything I can. I still have some questions if you could help me out that would be cool. I'm looking for WC T-5 trans with the bell crank type of bellhousing, if I'm not mistaken. I found A 1987 T-Bird turbo trans, complete from flywheel to shifter.

Q. Is the 1985-1986 Thunderbird 2.3 Turbo trans a better set up than the 1987 2.3 Turbo, for this mod?
     a. Are they the same? Besides the gear ratio's?

Q. To use a cable type clutch vs hydraulic. What is going to be the best bell housing to use?
     a. The Original one from the 1987 T-Bird?
     b. A D4 or D9 has been mentioned?

Q. What mods will need to be done to the crossmember with my future set up?
     a. Flip the crossmember 180*?
     b. Notch the crossmember?
     c. Build a custom bracket off the bellhousing to accommodate cable hookup?

Q.  If I was to use a D4 or D9 bellhousing can I still use the T-Bird factory clutch?

Q. Will I need to modify my bellhousing, when using the 2.3L engine?

Q. Is a T-5 Thunderbird 2.3L Turbo trans better than a non turbo trans?

Q. Will I need to use a different trans mount?

Q. Will I need to notch the trans mount?

Q. Will the stock shifter from the T-Bird need mods?

Q. Does any of these mods with the Flywheel/clutch assembly effect the starter motor?

I'm sure I have more questions. Let's see how this works out first. Thanks' for any and all help! :-\

Offline Wittsend

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Re: Borg Warner T-5 speed install
« Reply #63 on: December 05, 2012, 02:35:30 PM »
Hello,
  Welcome to the world of Pinto's.  I see that you are commenting off a post that is nearly 6 years old.  A number of years ago "Pintony" was barred from posting to this forum. I will leave it to someone higher up in the PCCA to explain why.   Additionally, Pintony was not a fan of converting a '71-'73 Pinto from stock (in most cases).  That said, I have a '73 wagon that I have converted to 2.3 Turbo and a T-5.  I'll do my best to answer your questions:


1 & 2 . The T-5 had only one ratio set with the 2.3 motor. Mine is a '88 ('87 is the same) T-5 and I converted to an '86 bellcrank. The '87-'88 hydraulic (at least as used in the Turbo Coupe) is NOT the way to go. I'd recommend the bellcrank because of availability and the fact that the arm needs to be bent slightly to align (when moving the cable upward to clear the suspension crossmember).

3. I assume you are talking about the transmission crossmember. Reverse it and slot the bolt holes. I slotted ALL the holes to give a little flexibility. If your talking about the suspension crossmember I cleared the cable over it by using a small metal plate (with two holes) that bolted to the original cable hole and then the cable. It moved the cable upwards and slightly outwards.

4. I believe all the 2.3 clutches are basically the same.  The clutch and pressure plate from the '86 I got the bellhousing from looked great and I used them on my '88 flywheel.

5. I have no experience with the D-4, D-9 bellhousings.

6. I think the Turbo trans was rated to the engine output. Not sure if non-turbos were rated differently The input shaft for sure is a different length than the V-8 transmissions.

7. I swapped over from a C-4 automatic and I just reused that mount.  The '87-'88 Turbo Coupes has a round mount that if it even would work needs fabrication to use.

8. Yes, the transmission crossmember bolt holes (as stated above) will need to be slotted.

9. Shift mods will depend on your size and preferred driving position.  I made a plate to move the shifter back about 2" as well as shortened it by cutting and welding. It is my opinion that the shifter is too far forward. I also feel the shifter is too long. But, I'm 6' tall, long waist-ed and prefer my legs out straight.

10. I'll make a guess on the starter motor and say no, it shouldn't be an issue but can't confirm for sure.

If you search my posts "Wittsend" you can see write-ups and pictures of the swap.  Hope this helps.

Tom

Offline Pinto5.0

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Re: Borg Warner T-5 speed install
« Reply #64 on: December 05, 2012, 03:29:54 PM »
Here is the post I made on the D5 & D9 bellhousings. They aren't too hard to dig up but they aren't cheap. I haven't decided which one will go in which car yet.
 
http://www.fordpinto.com/pinto-faq/comparison-between-d5-d9-direct-pull-bellhousings/
 
For a clutch I picked up an '87 TurboCoupe flywheel part#50-703 through Advance Auto Parts & I got the TurboCoupe clutch kit part #MU47827-1 since you need a 10 spline clutch disc to use with the T-5. I also Have the complete clutch/flywheel assembly that's in my '87 Mustang parts car. This should be virtually the same as the new one.
 
None of my T-5's are from turbo cars but they are all 4 cylinder versions that take a speedo cable.
 
I think any 2.3 starter works. I have never heard anything to the contrary.
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Offline Pinto5.0

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Re: Borg Warner T-5 speed install
« Reply #65 on: July 02, 2013, 07:55:09 PM »
This thread has most of the info I'm after but it doesn't reference the stepped dowel pins. Does anyone have a source for them? I remember someone on here was making them.
 
What is the part number & manufacturer of the 10 spline disc that fits the 2.0 pressure plate? 
 
I've seen how Turbopinto72 got the upper holes to work but has anyone tried welding some material to the bellhousing to bolt to the 2.0 upper holes?
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Offline oldkayaker

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Re: Borg Warner T-5 speed install
« Reply #66 on: July 03, 2013, 01:59:45 AM »
As for the step dowels, Paul LeDuc over on TurboFord.org offers them.  No answer on the other questions.
http://forum.turboford.org/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=6;t=014626;p=0
Jerry J - Jupiter, Florida

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Re: Borg Warner T-5 speed install
« Reply #67 on: July 03, 2013, 07:03:21 AM »
off this topic, kinda  that website is a pain in tha @ss to become a member on!! i have tried atleast 5 times with some type of issue every time!!!
 
 
1975 mercury bobcat 2.8 auto
1978 mercury bobcat wagon 2.3l - soon to have a 88 tc drive line - SOLD - 🙁
1975 ford pinto - drag car - 2.3l w/t5 trans - project car

Offline Pinto5.0

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Re: Borg Warner T-5 speed install
« Reply #68 on: July 03, 2013, 07:40:52 AM »
I'm going to see what my machinist wants to turn me a set or 2 of dowels. I'm also going to look into welding some extensions on one of my bellhousings to bolt it to the 2.0L. I think this is the way to go.
 
Of course none of this matters if I can't source the 10 spline disc for the clutch.
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Offline Pinturbo75

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Re: Borg Warner T-5 speed install
« Reply #69 on: July 03, 2013, 11:54:47 AM »
heres pauls contact info...
Send me a PM or an e-mail to turboford@charter.net or call me at 860-642-4429

Thanks,
Paul
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Re: Borg Warner T-5 speed install
« Reply #70 on: July 03, 2013, 09:12:57 PM »
I called Pintony today & found out the clutch disc is for a non-turbo '87 Mustang with a 2.3L engine.
 
He also said that anyone thinking of putting a T-5 behind a bone stock 2.0L was making a huge mistake. The stock engine won't pull 5th gear. I was planning to use it behind my built 2.0 but even at 115-120 HP its not gonna pull hard in 5th. I'm just warning anyone before they waste the time, effort & money trying to run it behind a 70 HP stocker.
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Offline 1oldtimer

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Re: Borg Warner T-5 speed install
« Reply #71 on: July 04, 2013, 11:43:03 AM »
What bellhousing was Pintony talking about ?. I have a '72 2.0 with a 4spd now, looking into the future for a 5 speed and need to start collecting parts. The motor/trans are in a Model A with 4.11 gears and I want to stay away from a hyd clutch.
'72 2.0 in a '28 Ford.

Offline OhSix9

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Re: Borg Warner T-5 speed install
« Reply #72 on: July 04, 2013, 06:50:00 PM »
don't even bother with the d4 and d9 bellhousings as a total waste of time, effort as well as money. The cable actuated bellcrank housings are cheap and so plentiful you can't chuck a rock at a wrecking yard and not hit one.. relocating the clutch cable is a matter of a two inch long piece of flatbar with 2 holes drilled in it. bolt it to the original  cable mounting hole and raise the cable mounting point an inch. problem solved.
Modest beginnings start with the single blow of a horn man..    Now when you get through with this thing every dickhead in the world is gonna wanna own it.   Do you know anything at all about the internal combustion engine?

Virgil to Sid

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Re: Borg Warner T-5 speed install
« Reply #73 on: July 04, 2013, 07:09:38 PM »
What bellhousing was Pintony talking about ?. I have a '72 2.0 with a 4spd now, looking into the future for a 5 speed and need to start collecting parts. The motor/trans are in a Model A with 4.11 gears and I want to stay away from a hyd clutch.
I believe Pintony is referring to a non-hydraulic 2.3 bell housing. They can be bolted to a 2.0L using 4 of the 6 bolt holes using step down dowels (in two of the holes for proper alignment). My son has been using one for years behind a 2.0 turbo with no issues. The T-5 trans is a common upgrade if you want a 5 speed. If you are using 4.11s and can use a model A old school (long) stick shift then you should be good. The T-5 is about 1.5 inches forward in the shift tunnel over the Pinto 4-speed (and the T-9 5 speed). I know you're are looking for a T-9 but they are really hard to find in any condition and really expensive to rebuild. The input shaft needs to be modified (it's too long) for a 2.0L. I have extensive mods and big $$$ in mine. The Pinto I'm currently building has the T-5. It's a 2.0L with an A.K. Miller turbo and 3.18 gears (may go with 3.40s). The T-5s are cheap, plentiful, and stronger than the T-9s. I have about $900 in my race mod T-9 and $70 in my Pick-Your-Parts T-5/with bell that does not need a rebuild.
 
71HANTO
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Re: Borg Warner T-5 speed install
« Reply #74 on: July 05, 2013, 10:16:07 AM »
What bellhousing was Pintony talking about ?. I have a '72 2.0 with a 4spd now, looking into the future for a 5 speed and need to start collecting parts. The motor/trans are in a Model A with 4.11 gears and I want to stay away from a hyd clutch.

The 4 banger Fox Mustangs have the bell you are looking for. They are all cable operated.
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Offline 1oldtimer

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Re: Borg Warner T-5 speed install
« Reply #75 on: July 05, 2013, 09:16:37 PM »
Thanks guys, I guess I'll look for both and see which shows up first. I'm going to use old pedals so it will be linkage for the clutch. I was already looking at shortening the shift tube/shaft and moving the housing forward so the shifter will be in a usable area. I've seen the AK Miller set-ups come up for sale once and awhile, right now I just have the edelbrock dual carbs and a header on it.........I drove it home in stock form with a C4 so some more power was needed.
'72 2.0 in a '28 Ford.

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Re: Borg Warner T-5 speed install
« Reply #76 on: July 14, 2013, 03:16:20 AM »
Ok, found some parts after 3 junkyard visits. A 1988 Mustang 2.3 T5 with bell (I think I need to use the 2.0 motor plate?), S10 tail housing and shift rod.
'72 2.0 in a '28 Ford.

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Re: Borg Warner T-5 speed install
« Reply #77 on: July 14, 2013, 04:21:50 PM »
Ok, found some parts after 3 junkyard visits. A 1988 Mustang 2.3 T5 with bell (I think I need to use the 2.0 motor plate?), S10 tail housing and shift rod.

Your 2.0 isn't stock is it? And yeah, I'd run the 2.0 block plate.
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Re: Borg Warner T-5 speed install
« Reply #78 on: July 14, 2013, 05:18:46 PM »
It's stock right now, but before it goes back in it's going to get some head mods and a cam (plus the dual carbs and header).  Now the question is do I modify the 2.3 bell (looks like I can cut out the upper bolt section on the 2.0 bell and weld it into the 2.3 bell) or modify the tailshaft/shifter on the 4spd. either way there's cutting and welding of aluminum, but with the T5 I have a chance of using 5th and maybe a turbo in the future  ;D.
'72 2.0 in a '28 Ford.

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Re: Borg Warner T-5 speed install
« Reply #79 on: July 14, 2013, 05:39:03 PM »
I like this idea myself. Actually quite simple to do. I trust Pintony on 2.0 advice so be prepared to run around in 4th gear until you have the power to use 5th. I'm going to use the stock 4 speed & only swap to the T-5 if my engine can run the 4 speed to it's rev limit with ease. If I can't go over 4K RPM in 4th at half throttle there's no point adding a gear.
 

 
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'71 half hatch (bucket list Pinto)~Ghost
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Re: Borg Warner T-5 speed install
« Reply #80 on: July 14, 2013, 06:21:03 PM »
I like this idea myself. Actually quite simple to do. I trust Pintony on 2.0 advice so be prepared to run around in 4th gear until you have the power to use 5th. I'm going to use the stock 4 speed & only swap to the T-5 if my engine can run the 4 speed to it's rev limit with ease. If I can't go over 4K RPM in 4th at half throttle there's no point adding a gear.
 

 


I haven't held the bells together yet.......I didn't think the holes where that close to the 2.3 bell. I see I don't need to cut the two bells apart, that's good. I was kinda planning on using it as a 4spd if all else failed, I just wanted to decide on a trans before I start making a crossmember and modifying the frame.
'72 2.0 in a '28 Ford.

Offline Pinto5.0

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Re: Borg Warner T-5 speed install
« Reply #81 on: July 14, 2013, 07:06:31 PM »
Apparently he tapped the upper 2 holes in the 2.3 bell & threaded in some all thread. Notching the sides of the bell to use the lower bolt holes is a 10 minute job with a carbide cutter. I like this method because it can be done at home in an afternoon.
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Offline oldkayaker

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Re: Borg Warner T-5 speed install
« Reply #82 on: July 15, 2013, 04:46:52 AM »
Just for reference, below is the link to the nice build thread where those 2.0 to T5 photos are shown.
http://www.fordpinto.com/your-project/73-pangra-project/
Jerry J - Jupiter, Florida

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Re: Borg Warner T-5 speed install
« Reply #83 on: January 01, 2014, 02:15:36 PM »
I wanted to post a small update. I was having some other aluminum stuff welded so I added the T5 bell to the pile. Fits good, used the '87 clutch set-up, but noticed the that the 2.3 mustang setup isn't level and has the trans at a slight twist to the drivers side.



'72 2.0 in a '28 Ford.

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Re: Borg Warner T-5 speed install
« Reply #84 on: January 01, 2014, 03:12:13 PM »
Don't forget to get your pinion angles correct.

http://www.wolferacecraft.com/pinionangle.aspx

Offline amc49

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Re: Borg Warner T-5 speed install
« Reply #85 on: January 01, 2014, 11:58:29 PM »
'He also said that anyone thinking of putting a T-5 behind a bone stock 2.0L was making a huge mistake. The stock engine won't pull 5th gear. I was planning to use it behind my built 2.0 but even at 115-120 HP its not gonna pull hard in 5th. I'm just warning anyone before they waste the time, effort & money trying to run it behind a 70 HP stocker.'

I would not doubt that one little bit. The zetec engines that Ford used around '95-'05 are rated around 130 HP and once they get well used to let power drop off to around 100 HP or lower an ATX PCM will routinely kick them into 4th at the slightest hint of too much load. The engine otherwise is lugging and not enough power to pull the gear and the PCM has that designed into the software. It can tell by how far you are into throttle (TPS output) to decide the issue one way or the other. Once the engines cross around 150K miles they routinely drop into 4th and stay there at any uphill incline at all. It can get kinda crazy in hilly country and using cruise, lots of upshift/downshift going on there.

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Re: Borg Warner T-5 speed install
« Reply #86 on: January 02, 2014, 05:25:34 AM »
If you run into a lugging situation making 5th gear unusable, a recent thread on TurboFord.org suggests that the T5 5th gears can be mixed and matched to get a desired ratio.  In addition to engine out put and 5th gear ratio, I believe lugging also depends on tire size, rear gear ratio, car weight, aero drag, etc.

http://forum.turboford.org/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=2;t=057441;p=0

http://www.aicmctexas.com/main/showthread.php?826-Fifth-Gear-upgrades-for-Ford-T5-s&s=7076cf061ebbd37a5b6fdbcc1abe47ae

Both my cable and hydraulic bells have the tilt.  Maybe it is to get the shifter closer to the driver, don't know.
Jerry J - Jupiter, Florida

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Re: Borg Warner T-5 speed install
« Reply #87 on: January 04, 2014, 12:10:51 AM »
I have a 71 with a mildly modified 2.3 and t-5 with 3.55 rear gears and fairly tall tires on 15 inch rims and the overdrive works pretty good even in town at speeds above 45. Yes if I am going slow and climb a hill I have to downshift but if your car has 3.40 and higher gears it should work fine, I would never go back to a 4 speed.

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Re: Borg Warner T-5 speed install
« Reply #88 on: January 04, 2014, 05:05:14 PM »
Absolutely, that's why God created the shifter....... ..............

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Re: Borg Warner T-5 speed install
« Reply #89 on: January 20, 2014, 04:34:12 PM »
Hello Group,
 I got my NEW Borg warner T-5 tonight. I will be showing how I rebuild and install this tranny in the coming weeks. I have hurt my old T-5 and will be replacing it with this newly aquired unit.
 This is the "World Class" T-5
My install will be behind a 2.0 Turbo BUT should help othersW 2.3 in their quest for overdrive tranny.
From Pintony

I am drooling. The one thing I would like for my hopped-up 2.0L is a 5 speed to get a higher top gear and bring the engine RPM on the highway. But how much modification does it take?

1. Does the driveshaft have to be shortened?
2. Does the gearshift position need to be changed?
3. How do you adapt to the back of the 2.0 engine.

I know little to nothing about tranny interchanges. Where can I get info?

Thanks!
1973 Pinto Runabout with upgraded 2.0 liter & 4 speed, and factory sunroof. My first car, now restored, and better than it was when it rolled off the assembly line!